How We Work
From initial design consultation to final shipment, every step is engineered for precision, quality, and efficiency.
Our engineering team reviews your 3D CAD files (STEP, IGES, STL) and conducts DFM (Design for Manufacturability) analysis. We provide mold flow simulation reports and design optimization suggestions before tooling begins.
In-house mold design team creates detailed mold drawings using SolidWorks and UG NX. Molds are fabricated on our 5-axis CNC machining centers, EDM, and wire-cutting machines. Mold steel options: S136, 718H, H13, P20, NAK80.
First-shot samples (T0/T1) are produced and inspected. We provide full dimensional reports, material certification, and surface quality analysis. Mold adjustments are made iteratively until samples meet all specifications.
Raw plastic materials (PP, ABS, PC, PA6/66, POM, TPU, etc.) are sourced from certified suppliers (Sabic, BASF, DuPont, LG Chem). Materials are pre-dried to precise moisture levels and can be color-matched to your specifications.
Production runs on our 50+ servo-hydraulic injection machines (80T–1600T). Real-time process monitoring ensures consistent cycle times, temperature control, injection pressure, and part weight. Automated robotic arms handle part removal and sprue separation.
Multi-stage QC: incoming material check, first-article inspection, in-process SPC monitoring, and 100% final visual/dimensional inspection. Equipment: CMM, 2D projector, digital height gauge, color spectrophotometer, and tensile tester.
Secondary operations as needed: ultrasonic welding, hot stamping, pad printing, laser engraving, painting, plating, and sub-assembly. All post-processing is done in-house for quality control and lead time management.
Products are packaged per your specifications — bulk, retail-ready, or custom packaging. We handle export documentation, FOB/CIF shipping, and can ship to any port worldwide. Standard lead time: 25–35 days.
Our Equipment
50+ servo-hydraulic machines from Haitian, Yizumi, and Chen Hsong. Tonnage range: 80T to 1600T for parts from 1g to 8kg.
5-axis CNC mills and EDM machines for precision mold fabrication with tolerances down to ±0.01mm.
Fully equipped QC lab with CMM, optical comparator, tensile tester, hardness tester, and environmental test chambers.
Robotic part removal, centralized material drying & conveying, mold temperature controllers, and automated packaging lines.
Manufacturing Execution System tracks production parameters, OEE, quality data, and traceability in real time.
MFI tester, moisture analyzer, DSC thermal analysis, and impact tester to verify raw material properties before production.
Quality Assurance
Every product undergoes multi-stage inspection to ensure it meets your exact specifications.
Every batch of raw material is tested for MFI, density, moisture content, and mechanical properties before use.
Complete dimensional report and visual inspection of first-shot samples before mass production approval.
Statistical process control with regular sampling during production. Key parameters monitored and recorded continuously.
Our engineers are ready to review your project and provide expert technical consultation.
Contact Our Engineers