Manufacturing Process
Every board undergoes a rigorous 8-step production process ensuring consistent quality, stable density, and reliable performance.
Premium logs sourced from FSC-certified sustainable plantations. Each log is graded for diameter, straightness, and defect ratio before processing.
Logs are debarked using high-pressure water jets and conditioned in steam chambers to optimal temperature for uniform peeling or slicing.
German and Japanese precision lathes peel veneer at 0.3–3.2mm thickness. Computer-controlled thickness tolerance of ±0.05mm.
Continuous roller dryers reduce moisture content to 8–12%. Automated moisture sensors ensure uniform drying across every sheet.
Precision glue spreaders apply WBP phenolic or MR urea resin at controlled rates. Cross-grained lay-up for dimensional stability.
Multi-opening hydraulic presses apply 120–180°C heat and 1.2–2.0 MPa pressure. Computer-controlled time-pressure-temperature curves.
Italian wide-belt sanders calibrate thickness to ±0.1mm. Both faces sanded to 180-grit for a smooth, uniform surface.
100% visual and dimensional inspection. Random batch testing for MOR, MOE, bonding strength, and formaldehyde emission.
Sustainability
Environmental responsibility is embedded in every aspect of our operations. We source timber exclusively from FSC-certified sustainably managed forests, ensuring zero contribution to illegal logging or deforestation.
Our manufacturing process recovers and reuses 98% of wood waste — bark and offcuts fuel our biomass boilers that power the drying kilns, while sawdust is processed into fuel pellets.
All adhesives are low-emission formulations meeting E1/E0 and CARB Phase 2 standards. We continuously invest in cleaner technology to reduce our environmental footprint.
Our Equipment
Siempelkamp ContiRoll continuous press line for high-volume MDF and particle board production. Uniform density profile across full panel width.
SCM / DMC wide-belt sanders with 4-head configuration. Programmable calibration to ±0.1mm thickness tolerance with automatic thickness control.
Hashimoto spindle-less rotary lathes for veneer peeling at 0.3–3.2mm thickness. Servo-controlled knife positioning ensures uniform veneer thickness.
4-roller precision glue spreaders with automatic viscosity control. Uniform resin distribution at optimal 180–220g/m² application rate.
20-opening hydraulic presses with zone-controlled heating. Programmable pressure curves for optimal curing of phenolic and urea resins.
Schelling / Holzma CNC panel sizing saws. Cut-to-size service with ±0.2mm accuracy. Automatic optimization for maximum yield.